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How to install flexitank correctly?

FLEXITANK INSTALLATION TUTORIAL


1. Safety Basics

  • Do not exceed capacity (16,000–24,000 liters).

  • Keep the vent open during filling – otherwise the tank may burst.

  • Do not move a filled flexitank.

  • Do not walk on the flexitank.

  • Wear soft shoes (shoe covers inside container).

  • Only trained personnel can install.


2. Container Check

  • Use a standard 20ft dry container (less than 5 years old, valid CSC plate).

  • Inside must be dry, clean, rust-free, odor-free.

  • No sharp edges, nails, holes, or damaged wood.

  • Door locking bars must work.


3. Protective Lining

  • Sidewalls: Cover with cardboard or polypropylene up to 2/3 height.

  • Floor: Place a protective sheet (corrugated board, plywood, or foam).


4. Flexitank Installation

  1. Unfold the flexitank inside the container.

  2. Center it on the floor.

  3. Position the discharge valve toward the doors (handle on top).

  4. The vent must be on the upper side.

  5. Remove folds in the tank skin.

  6. Install the bulkhead (door barrier) as per manufacturer.

  7. Secure straps to container anchoring points.


5. Before Filling

  • Close the left-hand door.

  • Place drip tray / spill protection.

  • Attach filling hose with a hose support.

  • Open the vent (degassing system).


6. Filling Steps

  1. Start at 200 L/min until 2,000 liters.

  2. Increase to 500–700 L/min.

  3. Do not pump air into the tank.

  4. Stop when target volume reached (max 95% fill level).

  5. Close valve tightly and put on cap.

  6. Check for leaks and that the tank does not touch the doors.


7. Labeling

  • Attach warning mark (A4 size) to outside of left-hand door saying:

    • “Keep left hand door shut”

    • “Container loaded with flexitank, containing liquid cargo”

    • “No fork-lift”


8. Unloading

  • Open only the right-hand door first.

  • Left door stays closed until tank is nearly empty.

  • Use hose support, open valve, drain liquid.

  • For thick liquids, use a pump.


9. Disposal

  • Remove flexitank after emptying.

  • Dispose or recycle according to local rules.


10. Quick Checklist

StepDone?
Container dry, clean, no sharp objects
Wall & floor protection installed
Flexitank centered, valve at rear, vent on top
Bulkhead fitted
Left door closed before filling
Vent open during filling
Fill slowly first, then normal rate
No contact with doors
Warning label on left door

Always follow your flexitank manufacturer’s specific instructions.


Ocean Blue Whale Flexitank,More economical, more efficient, easy to use and easily available, flexitank has become the wiser choice for business in many industries global

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